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overlaying remanufacturing for the wear plate

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Overlaying remanufacturing for the compound wear steel plate

 

The compound wear steel plate is made of  common carbon steel that is overlayed by the ARC's professional high hardness open-arc selfshielded welding wire and wear resistant  alloy,in the metallographic structure of the wear plate,the spread way of the carbide like the shape of the fiber,and the direction of the fiber is vertical to the wear plate surface,for the high heardness of the surface,the common carbide steel can not compare to the compound wear steel plate.

 

About the compound steel wear plate,we apply a special process procedure,the wear resistant layer has horizontal crack,the crack distort the shape of the wear plate like the common steel plate,that's why we can cut ,bend,weld them ,even it's hardness is more than HRC 60.

 

The wear resistant layer of the compound steel wear plate is mainly made of alloy carbide  consisted of  high chromiunm ,manganese,molybdenum,and columbite.the alloy carbide can remain strong stability,hardness,and anti-oxidation,that means it can be used in the condition of below 500.

 

The compound steel wear plate is a process of  metallurgical bonding between wear resistant layer and the base part of the steel plate,the high hardness of the carbide mount in the high-tough base part of the steel plate,it's has the advantages of hard and high-tough performance,the performance of resistance,the wear resistant layer can not fall down at all.

 
specification
thickness of the base part(mm)
thickness of wear resistant layer(mm)
total thickness(mm)
hardness(HRc)
ARC6+4D
6
4
10
54-58
ARC6+4G
6
4
10
58-62
ARC6+6D
6
6
12
57-61
ARC6+6G
6
6
12
62-66
ARC8+6D
8
6
14
57-61
ARC8+6G
8
6
14
62-66
 

Note:1.The base part are purchased from other company,there is an ±0.5mm's deviation,so the total thickness also have certain deviation.please consider this factor,and if you have strictly requirement of the total width,please infrom us when you make the order.

 

2.Usually,our stock have the above standard specification ,the delivery date of other specification will be much longer.

3.The length direction is the welding's direction.

4.We can make individual process according the the customer,but the customer need to pay the process fee and production loss.

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  1、Online/offline overlaying remanufacturing service
1、Overlaying remanufacturing service for the rollers/segments of the cement mill.
2、overlaying remanufacturing for the coal grinding roller/segment
3、overlaying remanufacturing for the rollers of roller press
4、overlaying remanufacturing for the steel and iron slag rollers and segments.
5、overlaying remanufacturing for the wear plate

2、Overlaying the mill roller/segment
1、composite overlaying remanufacturing for LM grinding roller/segment
2、composite overlaying remanufacturing for MPS grinding roller/segment
3、composite overlaying remanufacturing for ATOX grinding roller/segment
4、Overlaying remanufacturing for Polysius compound roller/segment
5、Overlaying remanufacturing for UBE compound roller/segment
6、Overlaying remanufacturing for MPS、MLS compound roller/segment
7、Overlaying remanufacturing for HP、RP compound roller/segment
8、Overlaying remanufacturing for HRM compound roller/segment
9、Overlaying compound remanufacturing for TRM roller/segment
10、Overlaying compound remanufacturing for ZGM roller/segment
11、Overlaying compound remanufacturing for CITIC roller/segment

3、Self-protective wear -resistant flux cored wire
1、ARCFCW1001 self-protective wear resistant flux cored wire
2、ARCFCW1006 self-protective wear -resistant flux cored wire
3、ARCFCW1016 self-protective wear -resistant flux cored wire
4、ARCFCW9018self-protective wear -resistant flux cored wire
5、ARCFCW9061self-protective wear -resistant flux cored wire
6、ARCFCW9993 self-protective wear -resistant flux cored wire
7、ARCFCW9996 self-protective wear -resistant flux cored wire
8、ARCFCW9998self-protective wear -resistant flux cored wire
9、ARCFCW9991 self-protective wear -resistant flux cored wire

4、Arc Spraying
1、Arc Spraying Technology

5、Automatic over-laying welding equipment
1、off-line automatic open-arc overlaying equipment for mill roller/segment
2、on-line automatic open-arc overlaying equipment for mill roller/segment
3、 automatic repairing system for roller press
4、Open-arc automatic welding machine for Inner pipe
5、strip surfacing machine
6、Automatic open-arc overlaying welding machine for wear plate
7、Automatic overlaing robot for the inner bend pipe
8、Automatic Overlaying welding machine for the inner side of small-diameter straight pipe.
9、water cooling hot wire TIG overlaying equipment

6、Specialized automatic welding machine
1、Automatic welding machine for the u-shape ones
2、Round bead operation machine
3、Antomatic welding machine for flange/steel ring channel/intersection line
4、Arc deposited formed machine
5、Antomatic welding machine for the ball-shape /horizontal /vertical workpiece
6、Automatic cutting machine for saddle-shape workpiece
7、Automatic submerged welding machine for saddle-shape workpiece
8、Automatic gas protective welding machines for saddle-shape workpiece

7、Automatic welding equipment
1、Automatic submerged welding machine for narrow-gap workpiece
2、Automatic Submerged arc welding machine(handling frame style or carriage wheel style)
3、Automatic gas-protective welding machine(operation frame style and carriage wheel style)
4、All position automatic welding machine for the pipe
5、Automatic welding machine for the steel cylinder
6、Automatic welding machine for the metal strip

8、welding equipment for railway construction
1、Arc deposited robot for the train hook tongue
2、induction-heated furnace for the rivet.
3、Automatic welding production line for box girder

9、Welding Auxiliary Machines
1、Welding manipulator
2、Welding positioner
3、Welding turning roller
4、fixture
5、 Oscillator/sensor
6、Dust discharger/interconnecting cables/water-cooled torch
7、Hydraulic double bracing positioner

10、Frequency Converse Rectifier
1、Frequency converse rectifier(automatic welding power source/carbon arc air gouging power
2、Hand arc frequency converse rectifier
3、Frequency converse rectifier type argon tungsten-hand arc welding machine
4、Frequency converse rectifier type Self-protective/gas protective welding machine
5、Frequency converse rectifier type heat sensor power source

 
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