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Overlaying remanufacturing service for the rollers/segments of the cement mill.

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Online overlaying remanufacturing for vertical cement raw material grinding mill

 

In cement industry, ARC possesses abundant achivements and rich experiences in overlaying remanufacturing for grinding roller/segment of vertical cement raw material grinding mill,grinding roller/segment of vertical cement clinker mill, grinding roller/segment of ore residual grinding mill,grinding roller/segment of coal grinding mill, press roller of roller press and wear resistant plate.

ARC successfully remanufactures the following type of grinding rollers, Polysius grinding mills, Atox grinding mills, LM,UBE,MPS,HRM,TRM,MPS,MLS,CLM,ZGM,MPF.

 

Online overlaying remanufacturing equipment:

 

In 2001,ARC company’s patented productautomatic open arc overlaying welding machine applying on the remanufacturing for the segments and grinding rollers.which can bring huge economical benefit to the customers.

 

What is on line overlaying remanufacturing?

 

The worn out grinding rollers and segment of vertical grinding mill don’t need to be removed from the vertical grinding mill, our staffs bring our overlaying remanufacturing equipment to the cement factory site,using the open -arc flux cored wire to weld the worn out grinding rollers and segments,

The advantages of on line overlaying remanufacturing is :the customer can repair the worn out grinding rollers /segment during the time of plant maintenance and breakdown time,firstly which can maximunly shorten the breakdown time;secondly which can decrease the expense of moving out the worn out grinding rollers/segments,spareparts cycle and the effect of insecurity factors.

ARC’s Guarantee

 

Relying on the rich experience of online overlaying manufacturing supported by our engineers,ARC can guarantee quality and the life of overlayed grinding rollers/segments,we assure the original effective size of the grinding rollers/segments,which also increased production efficiency and the output of the cement powder.

 
 
     

on line overlying remanufacturing for the POLYSIUS grinding rollers/segments

                   

 

 Offline overlaying manufacturing:

 

What is off line overlying remanufacturing?

If the customer have spareparts in their own plant,the customer could dispatch the worn out grinding rollers and segments to ARC company’s plant site where the worn out grinding rollers /segments are remanufactured .

ARC can remanufacturing all kinds of grinding rollers/segments,and the size of the grinding roller is not restricted.

 

ARC’s Guarantee

The cladding parts can combine the base part of the grinding roller perfectly,with long life and the wear resistant performance is superior.

 
 
 
 
 
 
 
 
 
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  1、Online/offline overlaying remanufacturing service
1、Overlaying remanufacturing service for the rollers/segments of the cement mill.
2、overlaying remanufacturing for the coal grinding roller/segment
3、overlaying remanufacturing for the rollers of roller press
4、overlaying remanufacturing for the steel and iron slag rollers and segments.
5、overlaying remanufacturing for the wear plate

2、Overlaying the mill roller/segment
1、composite overlaying remanufacturing for LM grinding roller/segment
2、composite overlaying remanufacturing for MPS grinding roller/segment
3、composite overlaying remanufacturing for ATOX grinding roller/segment
4、Overlaying remanufacturing for Polysius compound roller/segment
5、Overlaying remanufacturing for UBE compound roller/segment
6、Overlaying remanufacturing for MPS、MLS compound roller/segment
7、Overlaying remanufacturing for HP、RP compound roller/segment
8、Overlaying remanufacturing for HRM compound roller/segment
9、Overlaying compound remanufacturing for TRM roller/segment
10、Overlaying compound remanufacturing for ZGM roller/segment
11、Overlaying compound remanufacturing for CITIC roller/segment

3、Self-protective wear -resistant flux cored wire
1、ARCFCW1001 self-protective wear resistant flux cored wire
2、ARCFCW1006 self-protective wear -resistant flux cored wire
3、ARCFCW1016 self-protective wear -resistant flux cored wire
4、ARCFCW9018self-protective wear -resistant flux cored wire
5、ARCFCW9061self-protective wear -resistant flux cored wire
6、ARCFCW9993 self-protective wear -resistant flux cored wire
7、ARCFCW9996 self-protective wear -resistant flux cored wire
8、ARCFCW9998self-protective wear -resistant flux cored wire
9、ARCFCW9991 self-protective wear -resistant flux cored wire

4、Arc Spraying
1、Arc Spraying Technology

5、Automatic over-laying welding equipment
1、off-line automatic open-arc overlaying equipment for mill roller/segment
2、on-line automatic open-arc overlaying equipment for mill roller/segment
3、 automatic repairing system for roller press
4、Open-arc automatic welding machine for Inner pipe
5、strip surfacing machine
6、Automatic open-arc overlaying welding machine for wear plate
7、Automatic overlaing robot for the inner bend pipe
8、Automatic Overlaying welding machine for the inner side of small-diameter straight pipe.
9、water cooling hot wire TIG overlaying equipment

6、Specialized automatic welding machine
1、Automatic welding machine for the u-shape ones
2、Round bead operation machine
3、Antomatic welding machine for flange/steel ring channel/intersection line
4、Arc deposited formed machine
5、Antomatic welding machine for the ball-shape /horizontal /vertical workpiece
6、Automatic cutting machine for saddle-shape workpiece
7、Automatic submerged welding machine for saddle-shape workpiece
8、Automatic gas protective welding machines for saddle-shape workpiece

7、Automatic welding equipment
1、Automatic submerged welding machine for narrow-gap workpiece
2、Automatic Submerged arc welding machine(handling frame style or carriage wheel style)
3、Automatic gas-protective welding machine(operation frame style and carriage wheel style)
4、All position automatic welding machine for the pipe
5、Automatic welding machine for the steel cylinder
6、Automatic welding machine for the metal strip

8、welding equipment for railway construction
1、Arc deposited robot for the train hook tongue
2、induction-heated furnace for the rivet.
3、Automatic welding production line for box girder

9、Welding Auxiliary Machines
1、Welding manipulator
2、Welding positioner
3、Welding turning roller
4、fixture
5、 Oscillator/sensor
6、Dust discharger/interconnecting cables/water-cooled torch
7、Hydraulic double bracing positioner

10、Frequency Converse Rectifier
1、Frequency converse rectifier(automatic welding power source/carbon arc air gouging power
2、Hand arc frequency converse rectifier
3、Frequency converse rectifier type argon tungsten-hand arc welding machine
4、Frequency converse rectifier type Self-protective/gas protective welding machine
5、Frequency converse rectifier type heat sensor power source

 
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