×关闭

 Location: Home>> Company Profile

嘉克近期耐磨堆焊修复的主要案例
  Published:2007-11-23 11:24:49  Author:北京嘉克
Beijing ARC   http://www.arceq.com


电力系统
 
1)2007年10月,嘉克在中国华电集团贵港发电有限公司一期2X600MW机组工程的6台ZGM113磨煤机磨辊辊套和衬板进行了在线堆焊施工,10天时间堆焊了7.5吨焊丝。工期极大地满足了生产的需求,为电厂节约了宝贵的时间。同时,施工质量也完全达到标准要求。
 
2)2007年6月,嘉克对内蒙古华电包头发电有限公司磨煤机进行了在线堆焊修复。
 
3)2007年7月,嘉克对云南华电昆明发电有限责任公司、新疆华电红雁池发电有限公司的磨煤机磨辊、盘瓦进行了在线堆焊修复,均达到预期的使用效果。
 
4)2007年8月,嘉克为陕西韩城发电厂磨煤机进行了在线堆焊修复。
 
5)2007年10月,嘉克为浙江大唐乌沙山发电有限责任公司2#机组磨煤机进行了辊芯检修和辊套堆焊。
 
水泥行业
 
1)2007年8月,嘉克对新疆青松水泥有限公司的MPS3750B立磨进行了在线堆焊修复;10月,又为青松水泥的另一套MPS3750B立磨制作了复合衬板。
 
2)8月,嘉克对河北保定紫横白水泥有限公司的一套HRM1250立磨进行了离线堆焊修复,修复尺寸和效果满足原设计要求,甲方已经投入使用。
 
3)8月,鹤壁豫鹤同力水泥有限公司的Polysius磨盘在嘉克在线施工队的精心施工下得到良好的修复效果,也排除了磨盘拆卸的风险和人工支出。此外,其Polysius磨辊运至北京顺义嘉克生产基地进行了离线堆焊修复。
 
4)8月,嘉克公司为合肥水泥研究设计院堆焊了3个HRM2800矿渣磨。
 
5)10月,华润水泥(贵港)有限公司2#立磨磨盘衬板、磨辊经北京嘉克新兴科技有限公司在线堆焊后,已正常运行30天。
    该立磨为Polysius RM57/28/510型,磨辊、盘衬均磨损严重,不仅修复难度很大,而且工期要求非常紧,嘉克公司在贵港现场共安排了12台套在线明弧自动堆焊修复设备、20名施工人员,同时进行堆焊作业,仅用8天时间,完成了近10吨焊丝的堆焊施工,堪称国内最大规模的在线堆焊施工工程。
    甲方对嘉克的施工质量和服务水平给予如实客观的评价:“现场在线焊盘、辊均按预定计划完成。修复后的两套磨辊/盘已达到原始尺寸,辊、盘焊道成型好,质量达标准,焊前、焊后着色探伤检测均未发现(缺陷)裂纹。”
 
6)10月,嘉克为大连天瑞水泥有限公司MPF2217生料立磨进行在线堆焊施工。
 
 
 
Comment] [More News] [top
  Back↑  
 
 
  1、Online/offline overlaying remanufacturing service
1、Overlaying remanufacturing service for the rollers/segments of the cement mill.
2、overlaying remanufacturing for the coal grinding roller/segment
3、overlaying remanufacturing for the rollers of roller press
4、overlaying remanufacturing for the steel and iron slag rollers and segments.
5、overlaying remanufacturing for the wear plate

2、Overlaying the mill roller/segment
1、composite overlaying remanufacturing for LM grinding roller/segment
2、composite overlaying remanufacturing for MPS grinding roller/segment
3、composite overlaying remanufacturing for ATOX grinding roller/segment
4、Overlaying remanufacturing for Polysius compound roller/segment
5、Overlaying remanufacturing for UBE compound roller/segment
6、Overlaying remanufacturing for MPS、MLS compound roller/segment
7、Overlaying remanufacturing for HP、RP compound roller/segment
8、Overlaying remanufacturing for HRM compound roller/segment
9、Overlaying compound remanufacturing for TRM roller/segment
10、Overlaying compound remanufacturing for ZGM roller/segment
11、Overlaying compound remanufacturing for CITIC roller/segment

3、Self-protective wear -resistant flux cored wire
1、ARCFCW1001 self-protective wear resistant flux cored wire
2、ARCFCW1006 self-protective wear -resistant flux cored wire
3、ARCFCW1016 self-protective wear -resistant flux cored wire
4、ARCFCW9018self-protective wear -resistant flux cored wire
5、ARCFCW9061self-protective wear -resistant flux cored wire
6、ARCFCW9993 self-protective wear -resistant flux cored wire
7、ARCFCW9996 self-protective wear -resistant flux cored wire
8、ARCFCW9998self-protective wear -resistant flux cored wire
9、ARCFCW9991 self-protective wear -resistant flux cored wire

4、Arc Spraying
1、Arc Spraying Technology

5、Automatic over-laying welding equipment
1、off-line automatic open-arc overlaying equipment for mill roller/segment
2、on-line automatic open-arc overlaying equipment for mill roller/segment
3、 automatic repairing system for roller press
4、Open-arc automatic welding machine for Inner pipe
5、strip surfacing machine
6、Automatic open-arc overlaying welding machine for wear plate
7、Automatic overlaing robot for the inner bend pipe
8、Automatic Overlaying welding machine for the inner side of small-diameter straight pipe.
9、water cooling hot wire TIG overlaying equipment

6、Specialized automatic welding machine
1、Automatic welding machine for the u-shape ones
2、Round bead operation machine
3、Antomatic welding machine for flange/steel ring channel/intersection line
4、Arc deposited formed machine
5、Antomatic welding machine for the ball-shape /horizontal /vertical workpiece
6、Automatic cutting machine for saddle-shape workpiece
7、Automatic submerged welding machine for saddle-shape workpiece
8、Automatic gas protective welding machines for saddle-shape workpiece

7、Automatic welding equipment
1、Automatic submerged welding machine for narrow-gap workpiece
2、Automatic Submerged arc welding machine(handling frame style or carriage wheel style)
3、Automatic gas-protective welding machine(operation frame style and carriage wheel style)
4、All position automatic welding machine for the pipe
5、Automatic welding machine for the steel cylinder
6、Automatic welding machine for the metal strip

8、welding equipment for railway construction
1、Arc deposited robot for the train hook tongue
2、induction-heated furnace for the rivet.
3、Automatic welding production line for box girder

9、Welding Auxiliary Machines
1、Welding manipulator
2、Welding positioner
3、Welding turning roller
4、fixture
5、 Oscillator/sensor
6、Dust discharger/interconnecting cables/water-cooled torch
7、Hydraulic double bracing positioner

10、Frequency Converse Rectifier
1、Frequency converse rectifier(automatic welding power source/carbon arc air gouging power
2、Hand arc frequency converse rectifier
3、Frequency converse rectifier type argon tungsten-hand arc welding machine
4、Frequency converse rectifier type Self-protective/gas protective welding machine
5、Frequency converse rectifier type heat sensor power source

 
Copyright © 2005-2010 Beijing ARC Xinxing Science & Technology Co.,Ltd.
TEL:010-62793640/1894/1895/1907(extension number:857) mobile phone:+86 13520577960/15911071013 FAX:010-62791907/3640/1894/1895 exit 819/103
ADD:Fundamental Center of Tsinghua University, Haidian district, Beijing, China P.C.:100084
http://www.arceq.com E-mail:jiakebj@gmail.com
Technical Supportweld21.com License:京ICP备09017895号-1