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嘉克堆焊技术在水泥行业的应用实例
  Published:2007-10-08 13:27:09  Author:北京嘉克
Beijing ARC   http://www.arceq.com


   

    随着我国经济建设的飞速发展,大型水泥的不断建设,使得拥有立磨的厂家越来越多,如何延长磨机磨辊/盘瓦的使用寿命便成了厂家所面临的日益紧迫的难题。作为在中国硬面堆焊领域处于国际先进地位的专业化企业,嘉克公司不仅成功地解决了这一难题,而且在耐磨领域中取得了骄人的业绩。

    嘉克公司在水泥行业的生料立磨磨辊/盘瓦、熟料立磨磨辊/盘瓦、矿渣/钢渣磨辊/盘瓦、磨煤机磨辊/盘瓦、辊压机挤压辊等的制造、堆焊修复以及耐磨板的堆焊制造方面已经具有了大量的业绩和丰富的实践经验。对史密斯(Atox)、伯力休斯(Ploysuis)、莱歇(LM)、宇部(ULB)、菲凡(MPS)等公司磨辊/盘瓦以及HRM、TRM、ZGM、MPS、HP、RP等型号磨机磨辊/盘瓦,嘉克均可实现在线或离线堆焊修复。

    在陕西铜川声威建材有限公司,嘉克公司成功地对ATOX50立磨进行了高质量的磨辊和盘瓦在线修复工作,赢得了客户的称赞。
 
    在河南豫鹤同力水泥有限公司,嘉克对其伯利休斯磨辊/盘瓦的堆焊修复成功地解决了修复后耐磨层脱落的问题,较大的延长了设备的使用寿命。

    山东山水集团平阴水泥有限公司经过对多个修复厂家的考察对比,最终也选择了嘉克公司作为其宇部立磨在线和离线堆焊修复的长期服务商,堆焊修复的质量和耐磨寿命得到了用户的认可和肯定。嘉克还同山水集团所属的山水水泥机械有限公司达成了合作伙伴关系,对山水集团所属的水泥公司耐磨部件进行修复工作。

    和山水集团一样,天瑞集团水泥有限公司经过专家考察对比,确定嘉克公司为其堆焊修复辅供厂。冀东水泥集团经过对国内众多有实力的耐磨堆焊修复厂家的考察和检验,也选择了与嘉克公司达成战略合作协议,由嘉克为其集团所属厂家的水泥原料立磨磨辊/盘瓦和煤磨磨辊/盘瓦进行在线和离线堆焊修复。

    近两年来嘉克实施堆焊修复服务的厂家还包括河南豫龙同力水泥有限公司(Polysius)、河南鹤壁同力水泥有限公司(Polysius)、冀东鞍山水泥有限公司(莱歇)、河南卫辉天瑞水泥有限公司(ATOX50)、平煤天瑞水泥公司(非凡MPS5000B)、山东中联鲁宏水泥有限公司、贵州水城瑞安水泥有限公司、陕西尧柏特种水泥有限公司、陕西铜川声威建材有限公司(ATOX50)、广东郁南水泥有限公司、华新水泥股份有限公司、安徽凤阳水泥集团股份有限公司(非凡MPS3262)等。

    在为生产厂家修复服务的同时,嘉克还与天津水泥研究院、合肥水泥设计院、山水水泥集团有限公司、同力集团有限公司、陕西尧柏特种水泥有限公司、广东郁南水泥有限公司、大同二电等多家水泥企业、电力企业进行了广泛的技术和业务方面的合作,制作了多种不同型号的耐磨复合辊/盘瓦。

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  1、Online/offline overlaying remanufacturing service
1、Overlaying remanufacturing service for the rollers/segments of the cement mill.
2、overlaying remanufacturing for the coal grinding roller/segment
3、overlaying remanufacturing for the rollers of roller press
4、overlaying remanufacturing for the steel and iron slag rollers and segments.
5、overlaying remanufacturing for the wear plate

2、Overlaying the mill roller/segment
1、composite overlaying remanufacturing for LM grinding roller/segment
2、composite overlaying remanufacturing for MPS grinding roller/segment
3、composite overlaying remanufacturing for ATOX grinding roller/segment
4、Overlaying remanufacturing for Polysius compound roller/segment
5、Overlaying remanufacturing for UBE compound roller/segment
6、Overlaying remanufacturing for MPS、MLS compound roller/segment
7、Overlaying remanufacturing for HP、RP compound roller/segment
8、Overlaying remanufacturing for HRM compound roller/segment
9、Overlaying compound remanufacturing for TRM roller/segment
10、Overlaying compound remanufacturing for ZGM roller/segment
11、Overlaying compound remanufacturing for CITIC roller/segment

3、Self-protective wear -resistant flux cored wire
1、ARCFCW1001 self-protective wear resistant flux cored wire
2、ARCFCW1006 self-protective wear -resistant flux cored wire
3、ARCFCW1016 self-protective wear -resistant flux cored wire
4、ARCFCW9018self-protective wear -resistant flux cored wire
5、ARCFCW9061self-protective wear -resistant flux cored wire
6、ARCFCW9993 self-protective wear -resistant flux cored wire
7、ARCFCW9996 self-protective wear -resistant flux cored wire
8、ARCFCW9998self-protective wear -resistant flux cored wire
9、ARCFCW9991 self-protective wear -resistant flux cored wire

4、Arc Spraying
1、Arc Spraying Technology

5、Automatic over-laying welding equipment
1、off-line automatic open-arc overlaying equipment for mill roller/segment
2、on-line automatic open-arc overlaying equipment for mill roller/segment
3、 automatic repairing system for roller press
4、Open-arc automatic welding machine for Inner pipe
5、strip surfacing machine
6、Automatic open-arc overlaying welding machine for wear plate
7、Automatic overlaing robot for the inner bend pipe
8、Automatic Overlaying welding machine for the inner side of small-diameter straight pipe.
9、water cooling hot wire TIG overlaying equipment

6、Specialized automatic welding machine
1、Automatic welding machine for the u-shape ones
2、Round bead operation machine
3、Antomatic welding machine for flange/steel ring channel/intersection line
4、Arc deposited formed machine
5、Antomatic welding machine for the ball-shape /horizontal /vertical workpiece
6、Automatic cutting machine for saddle-shape workpiece
7、Automatic submerged welding machine for saddle-shape workpiece
8、Automatic gas protective welding machines for saddle-shape workpiece

7、Automatic welding equipment
1、Automatic submerged welding machine for narrow-gap workpiece
2、Automatic Submerged arc welding machine(handling frame style or carriage wheel style)
3、Automatic gas-protective welding machine(operation frame style and carriage wheel style)
4、All position automatic welding machine for the pipe
5、Automatic welding machine for the steel cylinder
6、Automatic welding machine for the metal strip

8、welding equipment for railway construction
1、Arc deposited robot for the train hook tongue
2、induction-heated furnace for the rivet.
3、Automatic welding production line for box girder

9、Welding Auxiliary Machines
1、Welding manipulator
2、Welding positioner
3、Welding turning roller
4、fixture
5、 Oscillator/sensor
6、Dust discharger/interconnecting cables/water-cooled torch
7、Hydraulic double bracing positioner

10、Frequency Converse Rectifier
1、Frequency converse rectifier(automatic welding power source/carbon arc air gouging power
2、Hand arc frequency converse rectifier
3、Frequency converse rectifier type argon tungsten-hand arc welding machine
4、Frequency converse rectifier type Self-protective/gas protective welding machine
5、Frequency converse rectifier type heat sensor power source

 
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